DURKOPP ADLER 512 Betriebsanleitung

Operating Instructions512/532DA_512-211_deen_12-2013.qxd:DA-6-pages.qxd 04.12.2013 12:38 Uhr Seite 3

About this operating manualOperating Manual 512/532 Version 00.0 - 12/201381.5 LiabilityAll information in this operating manual was compiled with con

About this operating manualOperating Manual 512/532 Version 00.0 - 12/2013 9The machine may only be set up and operated in dry conditions on well-main

About this operating manualOperating Manual 512/532 Version 00.0 - 12/201310

Technical SpecificationsOperating Manual 512/532 Version 00.0 - 12/2013 112 Technical SpecificationsThe Dürkopp Adler 512 is a CNC double lockstitch b

Technical SpecificationsOperating Manual 512/532 Version 00.0 - 12/2013122.2 Characteristics of the 532The existing programs are scalable and can be s

Technical SpecificationsOperating Manual 512/532 Version 00.0 - 12/2013 132.3 Declaration of conformityThe machine complies with the European regulati

Technical SpecificationsOperating Manual 512/532 Version 00.0 - 12/201314Dimensional dataOperating pressure [bar] -- --Air consumption [NL] -- --Lengt

Safety InformationOperating Manual 512/532 Version 00.0 - 12/2013 153 Safety InformationThis section contains basic information for your safety. Read

Safety InformationOperating Manual 512/532 Version 00.0 - 12/201316Obligationsof the operatorObserve the country specific safety and accident preventi

Safety InformationOperating Manual 512/532 Version 00.0 - 12/2013 173.2 Signal words and symbols used in warningsWarnings in the text are distinguishe

All rights reserved.Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without th

Safety InformationOperating Manual 512/532 Version 00.0 - 12/201318DANGERType and source of riskConsequences of non-observanceMeasures for avoiding th

Safety InformationOperating Manual 512/532 Version 00.0 - 12/2013 19CAUTIONType and source of riskConsequences of non-observanceMeasures for avoiding

Safety InformationOperating Manual 512/532 Version 00.0 - 12/201320

OperationOperating Manual 512/532 Version 00.0 - 12/2013 214Operation4.1 Threading needle thread1. Plug the thread reels onto the thread reel holders

OperationOperating Manual 512/532 Version 00.0 - 12/2013224.2 Setting the needle thread tensionFigure 2: Setting the needle thread tensionPreliminary

OperationOperating Manual 512/532 Version 00.0 - 12/2013 23Opening the needle thread tensionerThe primary tensioner (2) is automatically opened during

OperationOperating Manual 512/532 Version 00.0 - 12/201324The thread regulator (1) regulates the amount of needle thread required for forming the stit

OperationOperating Manual 512/532 Version 00.0 - 12/2013 251. Fit the bobbin (2) on the bobbin shaft (3).2. Pull the thread through the guide (5) and

OperationOperating Manual 512/532 Version 00.0 - 12/201326Figure 5: Replacing the hook thread bobbinRemove the empty bobbin1. Pull the hook cover (3)

OperationOperating Manual 512/532 Version 00.0 - 12/2013 274.6 Setting the hook thread tensionFigure 6: Setting the hook thread tensionThe required ho

ContentsOperating Manual 512/532 Version 00.0 - 12/2013 11 About this operating manual...51

OperationOperating Manual 512/532 Version 00.0 - 12/2013284.7 Changing needleFigure 7: Changing needle1. Loosen the screw (2) and remove the needle.2.

OperationOperating Manual 512/532 Version 00.0 - 12/2013 294.8 Adjusting the button mount of the button clamp (Class 532)Figure 8: Adjusting the butto

OperationOperating Manual 512/532 Version 00.0 - 12/201330Figure 9: Adjusting the button mount – optional clampThe button should be able to slide ligh

OperationOperating Manual 512/532 Version 00.0 - 12/2013 317. Tighten the knurled screw (3).8. Remove the button.9. Adjust the button mount so that th

OperationOperating Manual 512/532 Version 00.0 - 12/201332Adjusting the position of the shank shaperThe position of the shank shaper (3) can be adjust

OperationOperating Manual 512/532 Version 00.0 - 12/2013 334.11 Customer serviceContact for repairs if machine is damaged:Dürkopp Adler AGPotsdamer St

OperationOperating Manual 512/532 Version 00.0 - 12/201334

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 355 Settings via the software5.1 Control panelFigure 11: Control panelControl

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013365.2 Switching on the sewing machine1. Main power switch ON. The last seam a

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 375.3 Referencing the machine1. Press the Ready button. The button LED illum

ContentsOperating Manual 512/532 Version 00.0 - 12/201325.8 Changing the seam appearance ...405.

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013385.5.2 Scaling the Y axis1. Press the Select button until the Y axis symbol L

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 395.5.4 Recalculate the bartack dimensions (class 512)The following formula i

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013405.8 Changing the seam appearance1. Press the Select button until the Pattern

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 415.10SewingPrerequisite:• Machine is in sewing mode, Ready button LED illumi

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013425.12Pausing sewing1. Press the Reset button or press the pedal backwards. S

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 43Sewing appearance memory button combinations5.14.1 Assigning the memory but

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013449. Press the Memory button to exit the memory mode.10. Check the seam appear

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 45appearance.6. Press the +/– Function buttons to sew the 3rd seam appearance

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/201346sequence (C01 ~ C25).3. Press the Ready button to confirm the seam appearanc

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 47Function display shows the parameter value.2. Press the +/– Program buttons

ContentsOperating Manual 512/532 Version 00.0 - 12/2013 38.3.7 Fitting the oil collection reservoir ...

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013485.20 Resetting parameters to factory defaultsPrerequisite:• Machine is in pr

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 495.21Externally editing seam appearancesSeam appearances can externally crea

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/201350Figure 13: Seam appearance example1. Enter the stitch appearance coordinates

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 515.22Working with a USB stickUp to 10 custom seam appearances can be loaded

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/201352Saving a seam appearance from the controller to the USB stick: Value 21. Use

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 535. Use the +/– Function buttons to set the coordinates of the 1ststitch for

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/201354E 3 0 2 Supper section errorUpper section is tilted over. • Tilt the upper s

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 55E 5 1 0 Own seam appearances file errorRead error U01 ~ U10 • Check the fil

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013565.24Loading software from a USB stickWhen a new software version is availabl

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013 575.24.1 Loading the main program1. Switch on the controller.2. Plug in the U

ContentsOperating Manual 512/532 Version 00.0 - 12/20134

Settings via the softwareOperating Manual 512/532 Version 00.0 - 12/2013585.24.3 Setting parameter U085 (Class 532)With the button sewing machine, the

MaintenanceOperating Manual 512/532 Version 00.0 - 12/2013 596 Maintenance6.1 Cleaning and checkingThe maintenance work must be performed according to

MaintenanceOperating Manual 512/532 Version 00.0 - 12/201360Figure 15: Cleaning and checkingMaintenance work:①②(1) – Underside of throat plate (2) – H

MaintenanceOperating Manual 512/532 Version 00.0 - 12/2013 616.2 LubricationFigure 16: Refilling oilWARNINGRisk of injuries due to contact with oil.Co

MaintenanceOperating Manual 512/532 Version 00.0 - 12/201362For lubricating the sewing machine, use only lubrication oil DA-10 or oil of equivalent qu

MaintenanceOperating Manual 512/532 Version 00.0 - 12/2013 63Figure 17: Lubrication I(1) – Lubrication points①①①①

MaintenanceOperating Manual 512/532 Version 00.0 - 12/201364Figure 18: Lubrication IIThe special grease for lubricating the machine components is prov

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/2013 657 Seam appearances7.1 Standard seam appearances for class 512No. Stitch diagramNumbe

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/20136615 21 8 x 216 28 8 x 217 21 10 x 0.118 28 10 x 0.119 25 x 0.120 36 25 x 0.121 41 25 x

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/2013 6727 18 0.1 x 2028 21 0.1 x 1029 0.1 x 2030 28 0.1 x 2031 52 10 x 732 63 12 x 733 24 1

About this operating manualOperating Manual 512/532 Version 00.0 - 12/2013 51 About this operating manualThis operating manual for the special sewing

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/20136838 28 8 x 239 28 Ø 1240 4841 29 2.5 x 2042 39 2.5 x 2543 45 2.5 x 2544 58 2.5 x 3045

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/2013 697.2 Standard seam images for class 532No.StitchpatternStitch dis-tributionSize (mm)

Seam appearancesOperating Manual 512/532 Version 00.0 - 12/201370

SetupOperating Manual 512/532 Version 00.0 - 12/2013 718Setup8.1 Checking the scope of deliveryThe scope of delivery depends on your specific order.1.

SetupOperating Manual 512/532 Version 00.0 - 12/2013728.3 Assembly8.3.1 Checking the table plate8.3.2 Assembling the frameFigure 19: Assembling the fr

SetupOperating Manual 512/532 Version 00.0 - 12/2013 73Assemble the individual parts of the frame:1. Turn the adjusting screw (1) to ensure that the f

SetupOperating Manual 512/532 Version 00.0 - 12/201374Figure 21: Completing the table plate II1. Place the control cabinet (2) on the underside of the

SetupOperating Manual 512/532 Version 00.0 - 12/2013 758.3.5 Setting the working heightFigure 23: Setting the working heightThe working height can be

SetupOperating Manual 512/532 Version 00.0 - 12/2013768.3.6 Mounting upper machine sectionFigure 24: Mounting upper machine section1. Place the sewing

SetupOperating Manual 512/532 Version 00.0 - 12/2013 778.3.7 Fitting the oil collection reservoirFigure 25: Fitting the oil collection reservoir1. Ins

About this operating manualOperating Manual 512/532 Version 00.0 - 12/201361.3 Representation conventions – symbols and charactersVarious information

SetupOperating Manual 512/532 Version 00.0 - 12/2013788.3.8 Electrical connection8.3.9 Checking the mains voltageThe voltage specified on the controll

SetupOperating Manual 512/532 Version 00.0 - 12/2013 798.3.11 Mount the hoodFigure 27: Mount the hood1. Screw the hood (1) to the upper section using

SetupOperating Manual 512/532 Version 00.0 - 12/2013808.4 Fit the button container (class 532)Figure 29: Fastening the button container1. Screw the re

SetupOperating Manual 512/532 Version 00.0 - 12/2013 818.5 Sewing testPerform a sewing test after completing the installation work.1. Insert the mains

SetupOperating Manual 512/532 Version 00.0 - 12/201382

DisposalOperating Manual 512/532 Version 00.0 - 12/2013 839 DisposalThe machine must not be disposed of in the normal household waste.The machine must

DisposalOperating Manual 512/532 Version 00.0 - 12/201384

AppendixOperating Manual 512/532 Version 00.0 - 12/2013 8510Appendix

AppendixOperating Manual 512/532 Version 00.0 - 12/201386

About this operating manualOperating Manual 512/532 Version 00.0 - 12/2013 7InformationAdditional information, e. g. on alternative operating possibil

DÜRKOPP ADLER AGPotsdamer Straße 190 33719 Bielefeld GERMANYPhone +49 (0) 521 / 925-00 E-mail [email protected]_512